Packaging Structure Design E-commerce Custom Logo Corrugated Mailing Box

Mailer boxes, also known as transport boxes.Mainly apply in e-commerce packaging and transportation, The material of mailer box is corrugated,They are in all kinds of shapes, It can provide good protection for the products when transported.These boxes can be fully customized to give your customers a very good unpacking experience.

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Product Video

We have created a video tutorial on how to assemble double plug and airplane boxes. By watching this video, you will learn the proper assembly techniques for these two types of boxes, ensuring that your products are perfectly packaged and protected.

There are many different box styles to meet your packaging needs.

The box belongs to the box type 0427 box which belongs to type 04 based on international box standard. the box is consists of one piece of cardboard and formed without nail or glue, you only need to fold to form the box. The box is shock resistant and strong enough to better protect the products.

Custom corrugated mailer boxes3

Standard 01 Mailer Box

The top lid insert sealing structure is with high compressive strength, commonly known as the aircraft box, this is the most common e-commerce transport corrugated box.

Custom corrugated mailer boxes2

Standard 02 Mailer Box (no lid)

When closed, the box lid is hidden behind the front side of the box. No dust lid, no ear locks.

Custom corrugated mailer boxes1

Standard 03 Mailer Box (no Dust lid)

The box has ear locks and no dust lid, which adds inner space for product.

Custom corrugated mailer boxes4

Standard 04 Mailer Box (3M tape)

At the front side of the box, the 3M tape is for sealing the box and the tear strip for unpacking are added to make the customer feel the unpacking experience.

Finished Product Display

e-commerce Transportation

Customized size & printing
We provide suitable size for your products and display your brand on the box with an unforgettable unpacking experience

Strong and Durable

Corrugated paper can better protect your products from wore out in transportation, we can choose the appropriate corrugated type according to the product to provide an ideal choice for the product in transportation


Technical Specs: Mailer Boxes


Corrugation, also known as flute, is used to strengthen the cardboard used in your packaging. They typically look like wavy lines which when glued to a paperboard, forms the corrugated board.


Most commonly used option and has a flute thickness of 1.2-2mm.


Ideal for large boxes and heavy items, with a flute thickness of 2.5-3mm.


Designs are printed on these base materials which is then glued to the corrugated board. All materials contain at least 50% post-consumer content (recycled waste).


Clay Coated News Back (CCNB) paper that's most ideal for printed corrugated solutions.

Brown Kraft

Unbleached brown paper that is ideal for only black or white print.


All packaging is printed with soy-based ink, which is eco-friendly and produces much brighter and vibrant colors.


CMYK is the most popular and cost effective color system used in print.


For accurate brand colors to be printed and is more expensive than CMYK.


Coating is added to your printed designs to protect it from scratches and scuffs.


An eco-friendly water-based coating but doesn't protect as well as lamination.


A plastic coated layer that protects your designs from cracks and tears, but not eco-friendly.


Top off your packaging with a finish option that completes your package.


Smooth and non-reflective, overall softer look.


Shiny and reflective, more prone to fingerprints.

Mailer Box Ordering Process

A simple, 6-step process to getting custom printed mailer boxes.


Get a quote

Go to the platform and customize your mailer boxes to get a quote.


Purchase a sample (optional)

Get a sample of your mailer box to test size and quality before starting a bulk order.


Place your order

Choose your preferred shipping method and place your order on our platform.


Upload artwork

Add your artwork to the dieline template we'll create for you upon placing your order.


Start production

Once your artwork is approved, we'll start production, which typically takes 12-16 days.


Ship packaging

fter passing quality assurance, we'll ship your packaging to your specified location(s).

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